scope of supplies and services in an overview

Technology: storage, blending, and homogenization silos made from aluminum or stainless steel. From design via produc­tion up to the assembly inclusive of steel structures and complete equipment.

Conveying technology: layout – planning – manufacture of all important components – delivery and assembly as well as commissioning, consultation and problem solving.

Warehouse concepts: external or internal storage – from halls in lightweight construction up to the planning of offices.

Packaging technology: from complete bagging lines via palletizing equipment up to equipment for charging bulk storage bins.

Control and management systems: from control systems for single machines via SPS control systems up to complete warehouse management systems.

Civil engineering: from consolidation of surfaces via foundations and mains up to drainage and truck weighing systems.

 is among the leading manufacturers of plants and equipment for the storage, conveying, blending, dosing and proportioning of premium bulk solids.

and the number of divisions belonging to it orient themselves strictly to the requirements of their different groups of clients – all activities have, however, one thing in common: the economic handling of high-quality bulk solids.

Silo plants http://www.zeppelin-industry.de/anlagen.0.html?&L=1 for the plastic, food, and chemical industry integrated in the general logistics concept – starting with consultation and design up to manufacture, assembly, and after-sales service.

Turn-key plants http://www.zeppelin-industry.de/kunststoffverarbeite.0.html?&L=1 for the plastics processing and chemical industry as well as for rubber producers and tire makers.

Conveying Systems & components http://www.zeppelin-industry.de/foerdertechnik.0.html?&L=1 for any application: for powders or pellets, for high or low pressures, for products with good or poor flowability, for standard or special applications.

Silogistic  http://www.zeppelin-industry.de/hersteller.0.html?&L=1 : turn-key plants for plastics producers, engineering com­panies, and forwarders from the world-wide leader in the planning and construction of logistic centers and manufacturing plants.

Powder Vacuum Hopper Loader Type SFG

http://www.zeppelin-industry.de/pulversaugfoerderger.0.html?&L=1

 Universal unit for automatic feeding of extruders, processing machines, hoppers and storage silos. Handles powders, pellets or granulated/flaked products with some powder content.

Large filter surface area specifically designed for powdery products.

 Use as stand-alone unit or integrate into complete feeding systems.

• high efficiency hose filter with reverse-jet cleaning, filter plate/filters removed in one piece for easy product changes
• product-contact parts of stainless steel/aluminum
• electro-pneumatically operated conical discharge valve, level indicator installed in discharge flange, easy access for servicing the filter elements, pre-piped and pre-wired ready for operation, electronic control system, large filter surface area & large outlet diameter
• temperature range -10 to +80°C

Special design

Continuous operation by replacing the outlet valve with a rotary feeder, special filter materials and surface treatments, discharge aids for sticky products, high level probe in hopper, master control unit: control of up to 5 universal hopper loaders with one vacuum pump.

  Data sheet Hopper Loader Type SFG

Cleaning of Products

http://www.zeppelin-industry.de/produktreinigung.0.html?&L=1

Product purity - the success factor

The success of your operation is directly linked to the quality that you manufacture or process. For this reason, Zeppelin has a comprehensive range of quality assurance equipment.

• The GTS counterflow pellet cleaner - separation of superfine dust particles and long streamers from the plastic pellets – resulting in maximum product cleanness
• The cyclone separator for the separation of gases and solid matters
• The RotoScreen drum sieve for reliable and continuous separation of streamers from plastic pellets
• The Turbo Pig for perfect dry cleaning of the conveying system
• The streamer separator BNC for separation of streamers without interruption of the conveying process

Counterflow Pellet Cleaners are used for securing a constant product quality during producing and processing of various kinds of plastic pellets. They separate dust particles and streamers from the pellets.

Inside the pellet cleaner the product is accelerated and blown into a counter-current gas stream.  

Due to the high relative velocity between the counter flow stream dust particles and streamers are removed effectively and economically

   Data sheet Pellet Cleaner Type GTS

Trommelsieb RotoScreen

 http://www.zeppelin-industry.de/trommelsieb.0.html?&L=1

Drum screeners are used for the continuous separation of streamers respectively bird nests from plastic pellets. With the use of drum screeners downstream handling systems, problems caused by streamers and bird nests can be avoided.

  Data sheet DrumScreener RotoScreen 

Cyclone Separator Typ ZAS,

http://www.zeppelin-industry.de/zyklon.0.html?&L=1   are used for the separation of pellets and powders from the conveying gas downstream pneumatic conveying systems. The cyclone separators ZAS are designed to achieve a maximum separation efficiency.

 The function of the cyclone is based on the separation of the solids from the gas by centrifugal force. The clean gas is vented via the dip pipe at the upper part of the cyclone into the atmosphere or into a downstream aspiration systems. Separated solids are discharged at the bottom.

  Cyclone Separator Type ZAS

Cleaning Systems for pipelines

Turbo Pig http://www.zeppelin-industry.de/rohrreinigungs-syste.0.html?&L=1

The simple dry method for cleaning pneumatic conveying pipelines. Even dead zones that can occur at flanges, diverter valves etc, are swept clean, avoiding product contamination. Suitable for powders and pellets.  

  Data sheet Turbo-Pig

Angel Hair Separator

http://www.zeppelin-industry.de/fadenseparator.0.html?&L=1

 Product purity means operational success.

 The success of your operation is directly linked to the quality of the product that you manufacture or process. For this reason has a comprehensive range of quality assurance equipment.

 With the patented angel hair separator offers a simple and effective system for cleaning product as they are being conveyed.

Air Quantity Unit Type AQU

http://www.zeppelin-industry.de/luftmengenregeleinhe.0.html?&L=1

Adjustable air flow control for pneumatic conveying. This automatic control unit enables the safe operation of slow motion conveying in particular, by providing pre-calculated air quantities at any time and under any operating conditions. The small window for careful and reliable transport of solids is secured by a combination of off the shelf regulators and air quantity measuring instruments with a micro processor unit

A few of the Advantages

• Easy set point setting for required air flow
• Programmable conveying modes for different conveying lines
• Programmable conveying parameters for different product characteristics

  Data sheet Air Quantity Unit Type AQU      Air Quantity Unit Type AQU   

Adjustable Laval Nozzle Type LDV are used for the optimization of the gas volume flow rates for different operating conditions in pneumatic conveying systems, especially for dense-phase conveying.  The gas flow rates are adjusted for different products, conveying capacities, distances and pipe diameters, or to allow for optimum start-up and purging of the systems.

 http://www.zeppelin-industry.de/lavalduese.0.html?&L=1